Facilities

Cosmoplast Polycontainer

Our Production capacity and installed machinery

Moulding Machines:
One Large Blow Moulding Machine for producing barrels of capacity 210 ltr, 235 ltr and 250 ltr. Narrow Mouth - with a capacity of processing 280 Kg per hour and can produce 18000 barrels per month.

Medium Blow Moulding Machines :
1. 1 machine for containers 20 to 40 ltrs with a capacity of processing 100 kg per hour.
2. 2 Machines for containers upto 60 ltrs with a capacity of processing 150 kg per hour.
3. 1 machine for containers upto 120 ltrs with a capacity of processing 200 kg per hour.
The above mentioned machines can altogether produce 60000 carboys of different sizes, shapes and capacity per month.
We also have two injection moulding machines for producing all accessories like Bungs, Dust Cap, Seal Caps for barrels and Lugs, pins, handles, inner plugs/ caps, outer caps and lids, in house.

Ancillary Machines:
1. Cooling Tower
2. Screw Air Compressors
3. Material Mixer
4. Hopper loaders
5. Grinders
6. Cutter
7. Post coolers



Quality Check and assurance set up

Equipments:
Raw Material testing: MFI Tester

Finished Goods testing:
1. Light platform
2. ESCR Tester
3. Compression Tester
4. Tensile Strength Tester
5. Impact Tester
6. Drop Test
7. Stack Test
8. Leakage Test

Our quality process is as follows:
Raw Material i.e. HDPE Granules and Master Batch.
1. Gram Physical Appearance --- Size, Whiteness, Nos. of Granules per.
2. Melt Flow Index Testing.
In Process Testing
Online Testing Process

Parameter of the Machines.
1. Working of the Machines is displayed on the screen.
2. Physical Checking ---- Visual Checking with the help of Lighted Platform& halogen lamp.
3. Weight

Offline Checking Process of finished goods.
1. Drop Test
2. ESCR Test
3. Stack / Compression Test
4. Profile Testing
5. Closure Leakage Test
6. Rolling Test
7. Lids for open top carboys are tested with Impact Tester
8. Ink adhesion test